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Ultimate Boot CD
Rich,
Use the imaging tools on there. We've customized this at work to use the Altiris imaging agent, but this one comes with several tools for imaging drives (Drive Image XML), and can also use Ghost with a plug-in.
I've also used the GParted Live CD to copy over hard drives to larger partitions. It works quite well actually if all you want to do is re-image the drive onto a larger partition.
Mitch
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