This project is building a band saw based on plans by Matthias Wandel. I wish I could take credit for designing this band saw, but that would be a considerably more time consuming undertaking. I paid $21 to Matthias for the plans, and despite numerous spelling errors throughout, the plans are very detailed and helpful. I’ve deviated from the plans in a few places, but only in the techniques I use to do the same thing.
I share some of the same concerns as UT in wondering if it’s a bit self-centered of me to post a diary style thread, but I figure people can skip it if it bores them. This is a big part of my life now, and it’s important to me now, so I’m sharing it.
OK. Let’s get this thread started for real.
Sunday, 2/14/16
I come back from Home Depot with a gallon jug of glue and a bunch of boards. I spent a lot of time scratching my head in HD trying to figure out what boards to buy. They didn’t have the sizes I expected, so I did a lot of rough calculations standing in the aisle. Turns out I bought too much.
Monday, 2/15/16 Presidents Day!
I spent all day cutting everything for the frame to the correct size and width. I made a lot of sawdust. The frame is sandwiched lumber of varying sizes so that the joints overlap as you build up the frame. Great idea, but it means every piece is pretty much a custom piece. It’s getting complicated, so I label every part.
This is the plan on top of some of the boards I haven’t cut up yet. The plan prints out over multiple pages and my son and I used a glue stick to glue this together at the dining room table.
Sunday, 2/21/16
You can see that I’ve taken a few of the pieces and cut them into triangles. Seems simple, but I have to pay attention to make the grain go the same direction as the hypotenuse in the triangle. This makes the frame stronger and requires that I cut the other two legs. I want a frame with tight fitting joints, so I take my time and try to cut the triangles as accurately as possible.
