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Old 03-31-2016, 11:24 AM   #11
glatt
 
Join Date: Jul 2003
Location: Arlington, VA
Posts: 27,717
Saturday 2/27/16
It’s the next weekend and time to start gluing these pieces together into a frame. I decide that instead of clamping all these layers together, I’m going to screw them together as the glue dries. This is a utilitarian machine and I don’t need a furniture quality finish to the thing. It’s much more important that this frame is nice and flat and square, and by using screws, I can just build the frame up from a flat bottom layer. To ensure it’s pretty flat I use the cast iron table saw top as the glue up table. I lay everything down on the full sized frame plan to make sure everything lines up correctly. Here you can see the table saw in the background with the frame starting to be laid out, and all the pieces lying on my workbench waiting for their turn. Some in the middle have slightly complicated notches cut in to them
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Laying the first layer out on the table saw. Making sure it’s lined up just right. You can see the light colored board is just slightly thinner than the darker boards. I hadn’t really noticed this yet, and it’s going to be a pain later.
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