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Old 03-31-2016, 01:02 PM   #14
glatt
 
Join Date: Jul 2003
Location: Arlington, VA
Posts: 27,717
Sunday, 3/13/16

I was basically done with the frame and used scrapers and planes to clean up glue squeeze out and make sure the frame surfaces were level, plumb, and/or square as needed.

Then it was time to make the wheels. I had tons of scrap quarter inch luan plywood that was 25 years old or more. I had pulled it off the poorly finished basement ceiling when we bought the house and just stacked it in the corner. I used several sheets to build a kayak 15 years ago, and now I’m making a band saw with some more of it.

I took a pair of dividers and taped a pencil to one leg to make a large compass. I drew a bunch of slightly large circles on a scrap of plywood.
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Then I used a nice compass to draw a smaller circle that will be the same diameter as a flange for lining stuff up later. And I drew a medium sized circle to locate the 4 clamp holes later.
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I cut these circles out square and glued them up, alternating the grain direction of the outside surface of plywood. I used lots of glue again. I want these to be glued well, and I’ve got a gallon of glue.
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Maybe I used too much glue. Better too much than too little here. What a mess!
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Last edited by glatt; 03-31-2016 at 02:03 PM.
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