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Old 03-22-2013, 05:18 PM   #1
xoxoxoBruce
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Even with a sharp cutter, you end up with a bundle of wires cut off square. Not conducive to threading through a maze, as the blunt end of the wires on the outside of the bundle are going to catch. The wires have to be secured together, preferably in a way that can form a point, or at least rounded edges. Since you don't have the proper stuff to solder them, probably epoxy would be best. After it sets, you may even be able to contour it a little with an abrasive.


and more beer.
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Old 03-22-2013, 07:00 PM   #2
Lamplighter
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Here's a YouTube that shows the cables being threaded into a "housing cable"
and terminated with a ferrule and lubricated before being attached.

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Old 03-22-2013, 08:44 PM   #3
Griff
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You did the threading with the housings off the bike and replaced the housing at the same time, right? Cuz old damaged housings are probably as much to blame for shifter issues as bad cables.
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Old 03-22-2013, 09:25 PM   #4
footfootfoot
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Quote:
Originally Posted by xoxoxoBruce View Post
Even with a sharp cutter, you end up with a bundle of wires cut off square. Not conducive to threading through a maze, as the blunt end of the wires on the outside of the bundle are going to catch. The wires have to be secured together, preferably in a way that can form a point, or at least rounded edges. Since you don't have the proper stuff to solder them, probably epoxy would be best. After it sets, you may even be able to contour it a little with an abrasive.


and more beer.
That's why you cut them last, after they've been installed. And more beer.
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Old 03-22-2013, 10:02 PM   #5
xoxoxoBruce
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OK Nelson, telling him he already fucked up doesn't help him. He's looking for a save here. You know, a way to bail his ass out before he damages his house and health.

Oh wait... lutefisk... never mind about the health.
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